Flexible Polyurethane Binders (Rebonded Foam Binder)

Flexible Polyurethane Binders (Rebonded Foam Binder)

The PLUSNATE C-500 series represents a range of single-component polyurethane binding systems designed specifically for use in the recycling of waste materials from the production of slabstock or block sponge.

These binders are solvent-free, feature an aromatic structure, and cure quickly when exposed to hot water steam, offering an efficient solution for recombining and repurposing sponge waste into usable blocks.

By enabling manufacturers to convert sponge scraps into high-quality recycled foam blocks, the system supports both operational efficiency and environmentally responsible production practices.

Exceptional Bonding Strength and Mechanical Performance

One of the standout characteristics of the PLUSNATE C-500 series is its exceptional bonding strength. Once applied, the system creates a highly durable bond, providing superior breaking and tear resistance. This ensures that the final blocks maintain their integrity and structural reliability during subsequent handling and use.

This level of durability is especially important in applications where the recycled foam block must withstand pressure, continuous impact, or long-term mechanical stress.

Compared to competitive products, the PLUSNATE C-500 series is notably more viscous, requiring lower quantities to achieve the same or even better performance.

This not only improves cost-efficiency but also minimizes material waste, making it an environmentally friendly choice for companies focused on sustainability.

The reduced binder consumption helps streamline production costs while maintaining excellent foam quality, contributing to a more efficient and resource-conscious manufacturing process.

The PLUSNATE C-500 series is widely used in industries where recycled sponge material is an essential part of the manufacturing process. It allows for the creation of new blocks from waste, supporting a more circular production model while ensuring the quality and durability of the final product.

Industries producing carpets, insulation layers, sports flooring, and comfort products benefit from the consistent performance and strong adhesion capability of these binder systems, enabling reliable large-scale production.

Our team of experts will be happy to assist you in selecting the most suitable polyurethane binder system for your production needs. We are committed to guiding our customers through product selection, formulation optimization, and the integration of binders into existing production workflows.

Feel free to contact us with any questions you may have — our team is always here for you. Whether you need technical support, product recommendations, or application-specific insights, we are ready to help you achieve the best results in your polyurethane recycling processes. Let’s connect on LinkedIn to discuss tailored polyurethane binder options and optimized solutions for your rebonded foam production.