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Polyurethane Spray Foam

Product Description

Polyurethane Spray Foam

Pluskim’s Polyurethane Spray Foam (SPF) systems are advanced polyurethane-based insulation solutions engineered to deliver exceptional thermal performance, structural integrity, and long-term durability in commercial, industrial, and residential applications. As a leading manufacturer of polyurethane raw materials and system solutions, Pluskim develops both closed-cell and open-cell polyurethane spray foam formulations designed for precise application efficiency, superior adhesion, and reliable field performance.

Our polyurethane spray foam systems are created through the controlled reaction of polyol blends and polymeric MDI (PMDI) components. When these two materials are combined under pressure and sprayed onto a surface, they rapidly expand into a rigid or semi-rigid cellular structure, forming a continuous insulation layer with outstanding air sealing and moisture barrier properties. This makes polyurethane spray foam one of the most effective insulation technologies used worldwide.

High-Performance Formulations Backed by Polyurethane Expertise

Pluskim formulates its spray foam systems using advanced polyol blends enriched with high-quality additives, catalysts, blowing agents, flame-retardant packages, and cell-structure stabilizers. These formulations are optimized to ensure:

  • Controlled reactivity for steady sprayability

  • Uniform cell structure for consistent insulation performance

  • Excellent dimensional stability in varying temperature conditions

  • Strong surface adhesion on concrete, metal, wood, and composite substrates

  • Optimized expansion ratios for reduced material consumption

  • Improved fire behavior with optional flame-retardant packages

Each system undergoes strict laboratory testing to ensure compliance with international polyurethane foam performance standards.

Closed-Cell Spray Foam Systems

Pluskim’s closed-cell polyurethane spray foam systems are designed for projects requiring maximum thermal efficiency and robust mechanical strength. The closed-cell structure provides:

  • Higher R-value per inch

  • Superior moisture resistance

  • Enhanced compressive strength

  • Vapor barrier functionality

  • Structural reinforcement of building elements

Closed-cell polyurethane spray foam is ideal for roofs, exterior walls, metal structures, industrial facilities, warehouses, cold rooms, and areas exposed to high humidity or significant temperature changes.

Open-Cell Spray Foam Systems

Our open-cell spray foam systems offer a lightweight, flexible, and cost-effective insulation option. These systems are characterized by:

  • Low density

  • High expansion rate

  • Superior sound absorption

  • Easy application in large cavities and wall assemblies

Open-cell polyurethane spray foam is widely preferred for interior walls, ceilings, attics, partitions, and acoustic insulation applications.

Key Advantages of Pluskim Spray Foam Systems

  • Exceptional thermal insulation with low thermal conductivity

  • Continuous air barrier that eliminates thermal bridging

  • Moisture and vapor control depending on cell type

  • Fast application and curing time for increased productivity

  • Long-term durability with stable physical properties

  • Strong substrate adhesion for maximum performance longevity

These advantages make polyurethane spray foam one of the most efficient and future-proof insulation technologies on the market.

Versatile Applications Across Multiple Industries

Pluskim polyurethane spray foam systems are engineered for a wide range of applications, including:

  • Residential and commercial roof insulation

  • Wall and cavity insulation

  • Cold storage and refrigerated rooms

  • Industrial equipment and pipeline insulation

  • Warehouses and metal structures

  • Interior acoustic insulation solutions

The adaptability of polyurethane spray foam systems allows them to integrate seamlessly into various construction and industrial processes.

Engineered for Precision and Reliability

Pluskim provides tailored formulations designed to meet project-specific requirements such as density, reactivity, application temperature, and spray pattern. Our systems are compatible with industry-standard spray equipment and ensure a stable application profile under diverse environmental conditions.

Each batch is produced under ISO-aligned quality control procedures, ensuring batch-to-batch consistency for professional applicators, insulation companies, and industrial manufacturers.

Pluskim: Trusted Polyurethane System Partner

With decades of experience in polyurethane chemistry, Pluskim supports customers with reliable system supply, technical guidance, and product optimization. Our spray foam solutions combine advanced materials science, practical field performance, and high-value insulation efficiency, making them a preferred choice for insulation professionals around the world. Ready to elevate your next project with high-performance spray foam systems? Get in touch for tailored technical guidance and a custom quote.

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What is the purpose of polyurethane spray foam?

Polyurethane spray foam is designed to create a high-performance insulation layer that seals gaps, stops air leakage, and improves the overall energy efficiency of a structure. By expanding on contact, polyurethane spray foam fills irregular spaces more effectively than traditional insulation materials. This helps maintain stable indoor temperatures, reduces heating and cooling costs, and increases building comfort. Additionally, polyurethane spray foam provides moisture control, minimizes condensation issues, and can enhance structural strength depending on the system used. In both residential and industrial applications, polyurethane spray foam serves the purpose of delivering long-lasting thermal performance and a continuous air barrier.

Polyurethane spray foam is known for its long service life and can last 30 to 50 years when properly applied. Because spray foam forms a durable, closed-cell or open-cell structure that resists air leakage, moisture, and thermal degradation, it remains stable far longer than traditional insulation materials. Unlike fiberglass or mineral wool, spray polyurethane foam does not sag, settle, or lose its insulating properties over time. Its strong adhesion to surfaces also prevents movement or separation within wall assemblies. When protected from prolonged UV exposure and installed under the right temperature and humidity conditions, spray foam maintains its thermal efficiency, air barrier performance, and structural integrity for decades, making it a long-term insulation solution for residential, commercial, and industrial buildings.

The performance of polyurethane spray foam in industrial environments depends on several variables, including substrate temperature, humidity, equipment calibration, and the formulation of the spray polyurethane system. Proper ratios of polyol and isocyanate, along with correct processing parameters, ensure optimal expansion, adhesion, and cell structure. Closed-cell spray foam typically performs better in high-moisture or high-temperature environments, while open-cell systems are ideal for interior cavities requiring acoustic control. For B2B applications such as warehouses, cold rooms, pipelines, and metal structures, the stability and long-term durability of spray foam rely heavily on trained applicators, controlled surface preparation, and consistent spray techniques.

Open-cell and closed-cell spray foam differ in density, thermal performance, and application purpose. Open-cell spray foam is lightweight, flexible, and expands significantly, making it ideal for interior walls, sound control, and large cavity fills. Closed-cell spray foam has a denser structure, higher R-value, and strong moisture resistance, which makes it suitable for exterior walls, roofs, metal buildings, and industrial insulation. Closed-cell systems also add structural rigidity due to their higher compressive strength. From a B2B perspective, choosing between open-cell and closed-cell spray foam depends on the project’s thermal requirements, moisture exposure, and mechanical performance needs. Both systems offer long-term energy efficiency when formulated and applied correctly.

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