Sectional Continuous Poliurethane Raw Metarial

Product Description

Polyurethane Systems for Continuous Production

High-performance polyurethane systems, designed for both continuous (cont.) and discontinuous (discont.) production processes, play a crucial role in the industrial door sector. These advanced systems are widely used in various structural components such as garage doors, warehouse doors, parking entrance doors, and factory doors. Optimized for the manufacturing of movable and foldable sectional doors, polyurethane solutions ensure superior durability, insulation, and efficiency.

Advantages of Polyurethane Door Systems

✔ High Mechanical Strength: The rigid polyurethane foam provides excellent load-bearing capacity, ensuring enhanced durability for doors. ✔ Superior Thermal Insulation: With a low thermal conductivity coefficient, polyurethane systems maximize energy efficiency by minimizing heat loss. ✔ Long-Lasting Performance: Engineered to withstand harsh environmental conditions, these systems maintain their structural integrity for years. ✔ Lightweight and Durable Structure: Compared to traditional filling materials, polyurethane is significantly lighter, reducing wear and tear on door mechanisms. ✔ Fire Resistance: Available in formulations compliant with EN 13501-1 certification standards for enhanced fire safety. ✔ Water and Moisture Resistance: The closed-cell structure minimizes water absorption, protecting the door from moisture-related damage. ✔ Effective Sound Insulation: Helps in reducing noise levels, ensuring a more comfortable and quieter working environment.

Technical Specifications of Polyurethane Door Systems

📌 Polyurethane Density: 38-45 kg/m³
📌 Thermal Conductivity: 0.020-0.023 W/mK
📌 Closed-Cell Ratio: 90-95%
📌 Water Absorption Rate: Less than 2%
📌 Compression Strength: >150 kPa
📌 Fire Performance: EN 13501-1: C-s3-d0

Flexible Formulations for Various Production Processes

Polyurethane systems can be formulated with 2, 3, or 4 components, depending on the production method and application area:

✔ Two-Component Systems: Polyol + Isocyanate
✔ Three-Component Systems: Polyol + Isocyanate + Catalyst
✔ Four-Component Systems: Polyol + Isocyanate + Catalyst + Blowing Agent (n-pentane or water)

For continuous production (cont.) lines, formulations are specifically designed to accommodate high production speeds, ensuring optimal flowability and rapid reaction times for maximum efficiency.

In discontinuous (discont.) production processes, these polyurethane systems provide excellent density stability and extended gel times, facilitating easier molding and shaping operations.

Sustainable and Eco-Friendly Manufacturing

🌱 Low Carbon Footprint:
✔ Utilization of CFC- and HFC-free blowing agents minimizes environmental impact.
✔ Reduced VOC emissions ensure cleaner air quality during production.

🌱 Recyclable Materials:
✔ Incorporation of recycled polyester and prepolymer-based raw materials supports sustainable manufacturing.

🌱 Energy-Efficient Solutions:
✔ The low thermal conductivity coefficient contributes to energy savings by minimizing heat loss.

🌱 Green Building and LEED Compliance:
✔ Our energy-efficient solutions align with LEED and BREEAM certification standards, supporting the production of environmentally friendly construction materials.

Storage and Usage Recommendations

📌 Should be stored in their original packaging in a dry and cool environment.
📌 Must be kept in well-ventilated areas away from direct sunlight.
📌 The shelf life of these products varies between 6-12 months from the production date.

Conclusion: More Durable and Efficient Industrial Doors

Our polyurethane systems, tailored for both continuous and discontinuous production processes, are specifically developed to deliver maximum energy efficiency, durability, and long-term performance in the industrial door sector.

✔ Ideal for manufacturers seeking to produce high-strength yet lightweight doors.
✔ Supports sustainable production with environmentally friendly components.
✔ Offers flexible formulations suited for high-speed manufacturing lines.

For more information and technical support, feel free to contact us!

Wall Polyurethane Systems (25-30 kg/m3 - 2 pounds)

Product Description

Wall Polyurethane Systems: PLUSOL R-102-xx

PLUSOL R-102-xx is a specialized polyurethane system designed to address heat losses in various wall types, including wood, concrete, plaster, and plate. This advanced formulation ensures superior thermal insulation, high mechanical strength, and excellent adhesion to multiple surfaces, making it an ideal choice for energy-efficient and durable wall applications.

Key Features of PLUSOL R-102-xx

Exceptional Thermal Insulation:
- Heat Transfer Coefficient: 0.021-0.023 W/mK (before aging).
- Minimizes heat loss, ensuring energy efficiency in buildings.
High Adhesion Strength:
- Bonds effectively to various surfaces, including wood, concrete, and sheet metal.
- Ensures long-lasting performance and structural integrity.
Enhanced Load Resistance:
- Contains special polyether and next-generation inflators to strengthen load-bearing capacity.
- Ideal for roofs and walls requiring high mechanical strength.
Low Viscosity:
- Allows transfer pumps to operate smoothly, ensuring ease of application.
- Optimized for fast and efficient spraying.
Fire Performance:
- Meets EN 13501-1 Class E standards (ASTM E-84: Class A).
- Provides high fire resistance for safer structures.
Versatility:
- Suitable for both standard and inverted ceiling applications.
- Adaptable to various environmental and structural conditions.

General Features of PLUSOL R-102-xx

Fast Application: Designed for quick and efficient installation.
Thermal Insulation: Excellent heat retention properties.
Low Consumption: Economical and sustainable.
High Mechanical Resistance: Ensures durability and structural strength.
High Compression Strength: Withstands heavy loads.
High Water Absorption Resistance: Maintains performance in humid conditions.
High Temperature Resistance: Operates effectively between -50°C and +70°C.
Sound Insulation: Reduces noise transmission for quieter environments.
High Chemical Resistance: Resists damage from various chemicals.
Low Viscosity: Ensures smooth application and optimal performance.

Technical Specifications

Property	Value
Polyurethane Density (EN 1602)	28-32 kg/m³ (2.0 lb/ft³)
Thermal Conductivity (EN 13165)	0.021-0.023 W/mK
Thermal Resistance	2.5 m²K/W
Flammability Class (EN 13501-1)	Class E (ASTM E-84: Class A)
Water Absorption (EN ISO 354)	2%
Closed Cell Ratio (EN 14509)	>90%
Vapor Diffusion Resistance (EN 12086)	50-100
Temperature Resistance	-50°C to +70°C

Applications of PLUSOL R-102-xx

Walls and Ceilings: Provides thermal and sound insulation for residential, commercial, and industrial buildings.
Roofs: Enhances load-bearing capacity and insulation properties.
Cold Storage Facilities: Ensures reliable temperature control.
Prefabricated Structures: Offers lightweight and durable solutions for modular construction.

Working Systematics and Machinery

PLUSOL R-102-xx is designed for use with spray polyurethane foam (SPF) equipment. The system is compatible with high-pressure spray machines, ensuring efficient and uniform application. Key components of the working system include:

Spray Machines: High-pressure equipment for precise application.
Transfer Pumps: Low-viscosity formulation ensures smooth operation.
Mixing Chambers: Ensures proper blending of components for optimal performance.
Spray Guns: Designed for controlled and even distribution.

Storage and Handling Recommendations

Store in a dry, moisture-free environment.
Avoid exposure to direct sunlight and high temperatures.
Use original packaging to maintain product integrity.
Follow manufacturer guidelines for safe handling and application.

Why Choose PLUSOL R-102-xx?

Energy Efficiency: Reduces heat loss and lowers energy consumption.
Durability: High mechanical and compression strength ensures long-lasting performance.
Versatility: Suitable for a wide range of applications and surfaces.
Fire Safety: Meets stringent fire resistance standards.
Ease of Application: Low viscosity and fast curing time enhance productivity.

Contact Pluskim for Advanced Wall Polyurethane Solutions

PLUSOL R-102-xx is the ideal choice for energy-efficient, durable, and sustainable wall insulation. At Pluskim, we are committed to delivering high-performance polyurethane systems tailored to your specific needs.

Reach out to us today to learn more about PLUSOL R-102-xx and other innovative solutions!